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The old furnace was 100,000 BTU. Do I need the same?

Probably not, and the reason is worth a couple of minutes before you sign anything.

The number on the old furnace tells you what somebody chose, once, in one afternoon, possibly decades ago. How that furnace behaved in your house every January since tells you whether they got it right. Those are two completely different pieces of information, and only the second one is evidence.

So we do use the existing system when we quote a straightforward furnace replacement. We just don’t use the sticker.

What that number on the side actually is

BTU is a measure of heat output per hour. The figure people read off the label is usually the input rating, which is the gas going in, not the heat that reaches your rooms. What actually lands in the house is less than that, and how much less depends on the furnace’s efficiency.

More importantly, that figure was a decision, not a measurement. Sizing up has been the low-risk choice in this trade for a long time, because a furnace that’s too big still heats the house. It just heats it badly, and badly is harder to get a callback about than not at all. So the number you’re looking at may well already be bigger than your home ever needed, and copying it forward carries that old decision into a system you’ll live with for years.

That matters more here than it would in a cold climate. Our winter design temperature, the outdoor temperature a heating system is sized to handle, is -7°C for Vancouver and Richmond under the National Building Code of Canada 2020, Appendix C, as published in a City of Vancouver process guide. Across the areas we serve the range runs colder toward the eastern and higher-elevation parts, to about -10°C. Either way, almost the entire heating season sits well above that. A furnace picked generously for the coldest possible night spends most of the winter with far more capacity than the house is asking for.

How we actually size a like-for-like replacement

The vast majority of furnace replacements are straight swaps, and the honest description of how they get sized is this: we read the system that’s in there, including how it performed. That history is real data about your specific house, its insulation, its windows and its ducts. No calculation on paper knows your house better than the winters it has already lived through.

So we ask, and we’d like you to think about the answers before anyone arrives:

  • On the coldest nights, did it hold the thermostat setting, or did it fall behind?
  • Which rooms ran cold, and were they cold all winter or only in the deep cold?
  • Did it run in long steady stretches in January, or in short bursts with quiet gaps?
  • Has anything changed since it went in: windows, attic insulation, an addition, a basement suite?

Short bursts with quiet gaps, in January, in this climate, is the signature of a furnace with more capacity than the house needs. A furnace that ran long and steady on the cold nights and still held temperature was sized about right, and that tells us something useful.

The existing system is a reference point, not a target. That distinction is the whole post.

What oversizing feels like once you live with it

An oversized furnace doesn’t fail to heat. It heats too fast.

The thermostat calls, the burner comes on at full output, the air near the thermostat gets to temperature quickly, and the furnace shuts off. The house drifts back down, and it happens again. You get a temperature swing you can feel, warm blasts and then a slow slide, rather than a house that just sits where you set it.

The rooms at the end of the duct run take the worst of it. They need runtime to come up to temperature, and short cycles never give them enough. That’s where cold spots live, and it’s why a room can stay stubbornly chilly in a house whose furnace is technically far larger than needed. Adding capacity makes that specific problem worse, not better.

This is a different failure mode from an oversized heat pump, which struggles in a different way for different reasons. If that’s the decision in front of you instead, we covered it in why you shouldn’t oversize a heat pump.

Two-stage and modulating furnaces help, but they don’t rescue the pick

A two-stage furnace runs at a reduced output most of the time and only steps up to full output when it needs to. A modulating furnace varies its output more finely across a range. Both are genuinely better at holding a steady temperature, and in a mild climate like ours they spend most of their working life on the low end.

But the low end is a proportion of the high end. If the high end was chosen too large, the low end is too large as well. You end up paying for a range of output and using only the bottom of it, still cycling on shoulder-season days when the house wants a small trickle of heat. Better equipment sized wrong is still sized wrong. Get the size right first, then decide whether staging or modulation is worth it for you.

The ducts are the part nobody looks at

Every duct system has a fixed amount of resistance to air moving through it. In the trade that’s static pressure, and it’s the thing that decides whether the furnace’s blower can actually deliver the air it’s rated to deliver.

A bigger furnace needs to move more air. Your ducts don’t get bigger to suit it. Push more air through the same pipes and you get noise at the registers, whistling at the grilles, a blower working near the top of its range, and in the worst cases a furnace that trips its high limit and shuts down because the heat isn’t being carried away fast enough. That last one looks like a broken furnace. It’s a sizing and airflow problem wearing a costume.

Here’s where this gets specifically local. A lot of homes across Metro Vancouver were built with electric baseboards and had ducting added later. Retrofit duct routes get threaded through the space that’s available, around joists and above finished ceilings, and they end up the size that fit rather than the size the airflow wanted. The furnace that eventually landed in that system may never have been matched to what those ducts can carry. If your home is one of those, the duct system deserves as much attention on the quote as the equipment does.

When a full heat load calculation is the right call

A heat load calculation works out how much heat your home actually loses at the design temperature, room by room or as a whole. It’s the right tool in specific situations, and we run one when the job calls for it:

  • The envelope has changed: new windows, added insulation, a re-roof with attic work
  • There’s an addition, or a suite conversion that changed how the space is used and zoned
  • The old system never kept up, so its history is evidence against itself, not a reference
  • You’re changing fuel or system type

For an unchanged house getting a like-for-like furnace, a fresh calculation usually confirms what the last decade of winters already told us. If you want to understand what one involves, we wrote about that in what is a heat load report.

That last trigger matters if you’re weighing a heat pump instead. Changing system type means starting from the load, not from the old furnace, and heat pump installs may qualify under CleanBC Better Homes or the BC Hydro Home Renovation Rebate. Amounts and eligibility change, so check the programs’ own pages rather than trusting a figure in a blog post. Our starting prices are published if you want a sense of where things sit before anyone visits.

The question to ask every company that quotes you

Ask what they’re basing the size on. “Same as what’s in there” is not an answer, it’s a copy. Ask what they think your existing ducts can move, and what happens to that if the furnace gets bigger. The quality of those two answers will sort your quotes faster than anything else on the page.

If you’d like us to look at yours, book a free, no-obligation assessment through our contact page or call (778) 800-8868.

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